sb267882 - Projects

Projects

Projects

The projects completed are listed below and can be accessed by scrolling down the page :

SHANGHAI SECCO PETROCHENICAL CO – SAR PROJECT, COMBUSTION FURNACE LINING

SUN METALS ZINC C0: LEACH IMPROVEMENT PROJECT

PORGERA GOLD MINE – AUTOCLAVE 1 RELINE

MURRIN MURRIN OPERATIONS – TRAIN 4 FLASH VESSEL 1 PARTIAL RELINE

SMC FINAL LEACH PROJECT

GORO NICKEL PROJECT – FLEATER VESSEL BRICK LININGS

GORO NICKEL PROJECT – CONCRETE PROTECTION

Project Reference

SHANGHAI SECCO PETROCHENICAL CO – SAR PROJECT, COMBUSTION FURNACE LINING

SCOPE OF WORK:

THE SCOPE OF THIS PROJECT WAS FOR THE DESIGN, SUPPLY AND INSTALLATION SUPERVISION OF REFRACTORY LINING SYSYTEMS TO A COMBUSTION FURNACE, CONSISTING OF A VERTICAL FURNACE, 8.8M DIA X 10M H, A HORIZONTAL FURNACE, 7M DIA X 13M H AND A WASTE HEAT BOILER.

APPROX. 800 TONS OF REFRACTORY MATERIALS WERE INSTALLED.

LININGS USED:

MEMBRANE: 2 LAYERS CERAMIC PAPER IN POTASSIUM SILICATE SOLUTION

BRICKS: BACK LAYER – 114MM THICK INSULATION BRICKS

HOT FACE LAYER – COMBINATION OF SUPREMA SA601 BRICKS (Andalusite) IN M602 MORTAR & SUPREMA KC90 BRICKS (Sintered Alumina) IN M901 MORTAR IN THE VERTICAL FURNACE AND SUPREMA B50 (Bauxite) IN M401 MORTAR IN THE HORIZONTAL FURNACE

LOCATION: SHANGHAI, CHINA CLIENT: CTCI

DURATION: 12 WEEKS COMPLETED:
FEB 05

PROJECT REFERENCE

SUN METALS ZINC C0: LEACH IMPROVEMENT PROJECT

SCOPE OF WORK:

THIS PROJECT WAS FOR THE SUPPLY AND INSTALLATION OF ALL MEMBRANE AND BRICK LININGS TO 3 THICKENERS, 5 LEACH TANKS, 2 OVERFLOW TANKS AND THE ASSOCIATED SECOUNDRY CONTAINMENT AREAS.

THE TOTAL SURFACE AREA OF THE VESSEL INTERNALS WAS 2 800M2 AND THE SURFACE AREA OF THE CONTAINMENT AREAS WAS 3 000M2.

APPROX 640 TONS OF MATERIAL WAS INSTALLED

LININGS USED:

THICKENERS: MEMBRANE – OXYDUR UP410 SPRAY POLYESTER RESIN LAMINATE SYSTEM

BRICKS - 40MM ACID RESISTANT BRICKS LAID IN FURADUR FURANE RESIN MORTAR

LEACH & OVERFLOW VESSELS: MEMBRANE – OXYDUR HT ELASTOMERIC POLYURETHANE LINING

BRICKS – 65MM ACID RESISTANT BRICKS LAID IN FURADUR RESIN MORTAR

FLOORS: MEMBRANE – OXYDUR PTB/PTB-E ELASTOMERIC POLYURETHANE LINING SYSTEMS

TILES – 25 MM ACID RESISTANT TILES LAID IN OXYDUR TM POLYESTER RESIN MORTAR

LOCATION: TOWNSVILLE CLIENT: SUN METALS ZINC CORPORATION

DURATION: 5 MNTHS COMPLETED: DEC 05

APPROX. VALUE: A$ 5.1 MILLION MANHOURS: 35 000

PROJECT REFERENCE

PORGERA GOLD MINE – AUTOCLAVE 1 RELINE

SCOPE OF WORK:

SICP WAS SUBCONTRACTED TO DIDIER SAUREBAU TO SUPPLY PROJECT MANAGEMENT AND REFRACTORY BRICKLAYERS TO UNDERTAKE THE DEMOLITION OF THE EXISTING AUTOCLAVE 1 BRICK LINING AND FULL RELINE

THE CLAVE WAS CRITICAL TO THE CLIENTS PRODUCTION AND THE RELINE WAS DONE UNDER SHUTDOWN CONDITIONS WITH CREWS WORKING 24 HRS PER DAY, 7 DAYS A WEEK FOR THE PROJECT DURATION.

APPROX. 132 TONS OF MATERIAL WAS INSTALLED, INCLUDING MORE THAN 45 000 ACID RESISTANT BRICKS.

LININGS USED:

MEMBRANE: LEAD LINING (BY OTHERS) + 2 LAYERS CERAMIC PAPER IN POTASSIUM SILICATE

BRICK LINING: BACK LAYER – 25MM TILES IN STELLAKIT KG POTASSIUM SILICATE MORTAR

MID LAYER – 65MM ACID BRICKS IN STELLAKIT KG MORTAR

FACE LAYER – 80MM ACID RESISTANT BRICKS IN STELLAKIT AE SODIUM SILICATE MORTAR

LOCATION: PAPUA NEW GUINEA CLIENT: DIDIER SAUREBAU GMBH

DURATION: 6 WEEKS COMPLETED: JULY 2007

APPROX. VALUE: A$ 725 THOUSAND MANHOURS: 11 000

PROJECT REFERENCE

MURRIN MURRIN OPERATIONS – TRAIN 4 FLASH VESSEL 1 PARTIAL RELINE

SCOPE OF WORK:

SICP WAS SUBCONTRACTED TO DIDIER SAUREBAU TO SUPPLY PROJECT MANAGEMENT, REFRACTORY BRICKLAYERS AND SKILLED LABOUR TO UNDERTAKE THE PARTIAL RELINING OF THE TRAIN 4 FLASH VESSEL # 1. SICP ALSO PROVIDED FULL LOGISTICAL SUPPORT SUCH AS MATERIALS HANDLING, POWER SUPPLY, CLIMATE CONTROL SYSTEMS ETC.

THE RELINE WAS DONE UNDER SHUTDOWN CONDITIONS WITH CREWS WORKING 24 HRS PER DAY, 7 DAYS A WEEK FOR THE PROJECT DURATION.

LININGS USED:

MEMBRANE: STELLAGEN FUR FURANE LAMINATE LINING SYSTEM

BRICK LINING: BACK LAYER – 80MM ACID RESISTANT BRICKS RESACID FQ MORTAR

MID LAYER – 65MM ACID BRICKS IN RESACID FQ MORTAR

FACE LAYER – 80MM ACID RESISTANT BRICKS IN STELLAKIT KG MORTAR

LOCATION: LAVERTON, WESTERN AUSTRALIA CLIENT: DIDIER SAUREBAU GMBH

DURATION: 3 WEEKS COMPLETED: AUG 2007

APPROX. VALUE: A$ 330 THOUSAND MANHOURS: 4 000

PROJECT REFERENCE

SMC FINAL LEACH PROJECT

SCOPE OF WORK:

SUPPLY AND INSTALLATION OF ALL MEMBRANE AND BRICK LININGS TO 2 X 200M3 LEACH TANKS, 1 X 30M3 TANK, 1 X 60M3 TANK AND THE ASSOCIATED SECOUNDRY CONTAINMENT AREAS.

THE TOTAL SURFACE AREA OF THE VESSEL INTERNALS WAS 700 M2 AND THE SURFACE AREA OF THE CONTAINMENT AREAS WAS 629 M2.

A TOTAL OF 166 TONS OF MATERIAL WAS INSTALLED

LININGS USED:

ALL VESSELS: MEMBRANE – OXYDUR HT ELASTOMERIC POLYURETHANE LINING

BRICKS – 65MM ACID RESISTANT BRICKS LAID IN FURADUR RESIN MORTAR

FLOORS: MEMBRANE – OXYDUR PTB/PTB-E ELASTOMERIC POLYURETHANE LINING SYSTEMS

TILES – 25 MM ACID RESISTANT TILES LAID IN OXYDUR TM POLYESTER RESIN MORTAR

LOCATION: TOWNSVILLE CLIENT: SUN METALS ZINC CORPORATION

DURATION: 10 WEEKS COMPLETED: OCT 07

APPROX. VALUE: A$ 750 THOUSAND MANHOURS: 6 000

PROJECT REFERENCE

GORO NICKEL PROJECT – FLEATER VESSEL BRICK LININGS

SCOPE OF WORK:

THIS PROJECT WAS FOR THE INSTALLATION ONLY OF MEMBRANE AND ACID RESISTANT BRICK LININGS TO THE INTERNAL SURFACES OF 9 FLEATER (FLASH/HEATER VESSELS) VESSELS IN THE HPAL CIRCUIT

SICP PROVIDED PROJECT MANAGEMENT, REFRACTORY BRICK LAYERS AND ALL LABOUR AS WELL AS FULL LOGISTICAL SUPPORT SUCH AS THE PROVISON OF MATERIALS HANDLING EQUIPMENT, POWER SUPPLY, CLIMATE CONTROL SYSTEMS ETC.

342 TONS OF BRICKS WERE INSTALLED AND 1 100M2 OF STEEL SURFACE AREA WAS LINED WITH A FRP LAMINATE LINING SYSTEM

LININGS USED:

MEMBRANE: STELLAGEN FUR FURANE LAMINATE LINING SYSTEM

BRICK LINING: HT VESSELS – 3 LAYERS 80MM BRICKS IN STELLAKIT KG, POTASSIUM SILICATE MORTAR

IT VESSELS – 2 LAYERS 80MM BRICKS, BACKING LAYER IN STELLAKIT KG, WORKING FACE IN RESACID FQ

LT VESSELS – 1 LAYER 80MM BRICKS IN RESACID FQ MORTAR

LOCATION: NEW CALEDONIA CLIENT: DIDIER SAUREBAU GMBH

DURATION: 10 MNTHS COMPLETED: NOV 08

APPROX. VALUE: A$ 2.4 MILLION MANHOURS: 28 000

PROJECT REFERENCE

GORO NICKEL PROJECT – CONCRETE PROTECTION

SCOPE OF WORK:

THIS PROJECT INVOLVED THE SUPPLY AND INSTALLATION OF VARIOUS LINING SYSTEMS TO PROVIDE PROTECTION TO THE CONCRETE SURFACES OF SECOUNDRY CONTAINMENT AREAS IN THE CHEMICAL PROCESSING SECTIONS OF THE REFINERY. SICP PROVIDED FULL LOGISTICAL SUPPORT FOR THIS CONTRACT INCLUDING THE PROVISION OF PROJECT MANAGEMENT, QUALITY ASSURANCE, SUPERVISION, SKILLED LABOUR, ALL CONSTRUCTION EQUIPMENT AND THE SHIPPING OF ALL MATERIALS AND EQUIPMENT TO THE PROJECT SITE.

IN TOTAL A SURFACE AREA OF OVER 38 000M2 WAS COVERED WITH ELASTOMERIC EPOXY AND POLYURETHANE LININGS IN 18 SEPARATE PLANT AREAS.

A TOTAL OF 370 TONS OF LINING MATERIALS WERE DELIVERED AND INSTALLED

LININGS USED:

GENERAL AREAS: OXYDUR PTB/PTB-E ELASTOMERIC POLYURETHANE LINING SYSTEMS

SOLVENT EXTRACTION AREAS: ALKADUR HR ELASTOMERIC EPOXY LINING SYSTEM

SULPHURIC ACID AREA: OXYDUR UP82/UP82-E MEMBRANE TOPPED WITH DS25 TILES BEDDED AND POINTED IN FURADUR CEMENT MORTAR

LOCATION: NEW CALEDONIA CLIENT: GORO NICKEL SLN

DURATION: 18 MNTHS COMPLETION: DUE MARCH 09

APPROX. VALUE: A$ 10.6 MILLION MANHOURS: 38 000

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